Laser Cutting

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Laser Cutting

Laser Cutting is a thermal process used typically for industrial manufacturing that involves the cutting or engraving of materials such as metals, certain plastics, and other materials with a precise high-powered laser beam. 

To cut through materials, the laser beam essentially melts away the area it is focused on. The power of the laser makes it possible to cut through even the strongest of materials. The process is highly accurate with the ability to trim complicated shapes and is more cost-effective than other processes. 

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Laser Cutting that keeps projects moving

From one-offs to production runs, our laser cutting service delivers fast, consistent results - helping you reduce rework, simplify assembly, and stay on schedule.

  • Consistent quality across repeat orders
  • Clean profiles with minimal secondary finishing on many jobs
  • Supported by engineering input when parts need more than “just cutting”

One of the type of Laser cutting we offer is Fibre laser cutting.

A high-powered laser is focused on the surface of the particular material, which then absorbs the laser and converts it to heat, which melts the material. it has a much longer service life than gas laser cutting at 25,000 hours. It’s cost-effective because very little maintenance is needed, and if any replacement parts are required, they are not very expensive.  

The high-powered beam of a fibre laser means that it can be used to cut through a wide range of metals, including stainless steel. The power output can be specified depending on the materials being cut, starting from 500w. 

Gas Laser Cutting, or commonly known as CO2 laser Cutting.

Gas Laser Cutting, more commonly known as CO2 Laser Cutting, this process involves electrically stimulating a carbon mixed laser. When first invented, gas laser cutting wasn’t anywhere near powerful enough to cut through metals. Whilst now still being better suited to non-metals, the advancement of technology has allowed for the cutting of metals. The use of nitrogen allows the process to work well with metals such as steel and aluminium. 

Gas Laser cutting has a wavelength of 10.6 micrometres and is most commonly used for sectors such as industrial and medical.  

3d Laser Cutting
How does laser cutting work?

Laser cutting uses a highly focused beam of light to heat a small area of material until it melts, burns, or vaporises. A gas jet (often nitrogen or oxygen, depending on the job) helps blow molten material out of the cut, while CNC control guides the beam along the programmed path for accurate, repeatable shapes.

What are the advantages of using a laser cutter?

Laser cutting is known for high accuracy, a narrow kerf (less waste), and clean edges with minimal finishing on many materials. It’s fast for complex profiles, supports tight nesting for better material usage, and is ideal for repeatable production because cuts are consistent from part to part.

Laser Cutting vs Plasma Cutting - what’s the difference?

Laser cutting typically delivers higher precision, finer detail, and a better edge finish, especially on thin to medium thickness material, with a smaller heat-affected zone. Plasma cutting is often faster and more cost-effective on thicker plate, but usually has a wider kerf, more heat input, and may need more finishing depending on the application.

What materials can be cut with a laser cutter?

It depends on the laser type (e.g., fibre vs CO₂), but common laser-cut materials include:

  • Metals: mild steel, stainless steel, aluminium (machine-dependent), brass/copper (machine-dependent)

  • Non-metals (more common with CO₂ lasers): acrylic, paper/card, some plastics, fabrics
    If you share the material and thickness, we can confirm suitability quickly.

What materials should not be cut with a laser cutter?

Avoid materials that release toxic or corrosive fumes, such as:

  • PVC / vinyl (releases chlorine gas)
  • Chlorinated plastics (similar hazards)
  • PTFE (Teflon) and some fluoropolymers (hazardous fumes)
    Also be cautious with materials that create dangerous dust/fumes (e.g., fibreglass, carbon fibre) or coated metals that require proper extraction.

    When in doubt, confirm the material type and any coatings before cutting.

We aim to respond
to enquiries within
24 hours!

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Brian Abbott

Manufacturing Director

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